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Vissavi.tech’s Viveka 3D Stereovision Solution Born of Necessity

Organization: Vissavi.tech
Country: Poland
Website: vissavi.tech
Year Founded: 1986
Number of Employees: 500+

For Vissavi.tech engineers, the Viveka 3D stereovision solution attests to the truth of the old adage “necessity is the mother of invention” - and opportunity.

Description:
RBRlogoVissavi.tech’s Viveka 3D stereovision solution is a ROS based, modular, cloud-connected platform for image capture, processing and analysis. Initially developed for through-hole assembly of electronic components on PCB boards, the Viveka 3D system delivers high levels of measurement accuracy (<0.03 mm), and can acquire images, process them, and then transfer the date to robotics systems in less the 300 milliseconds. Central to the Viveka 3D system is the THT Check Component module for detecting the position of electrical component leads, the first vision module designed Vissavi.tech engineers. The company has indicated that additional vison-based measurement modules for electronics manufacturing operations such as PCB hole detection, component edge detection, and shape detection, are under development.

Analysis:
The Viveka 3D system was developed following a survey where existing commercial solutions were evaluated for a complex electronics component assembly process at a customer site (inserting components into a PCB board). All were found to be lacking. As a result, Vissavi.tech decided to develop their own solution for component insertion. Prior to the development of the Viveka3D solution, the cycle time for robots inserting components into PCBs was greater than that of manual methods, and even then, the accuracy was suboptimal. Not so after the Viveka3D system was implemented. Using images from two cameras, Vissavi.tech’s software builds a spatial model of the leads of electronic components in which deviations in their position can be tracked with great exactness. Robots utilize this detailed information to insert electronic components into PCBs quickly and with a high level of accuracy (yield of 99.8%). For Vissavi.tech engineers, the Viveka 3D stereovision solution attests to the truth of the old adage “necessity is the mother of invention” - and opportunity. – Dan Kara Viveka_3D
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