Skechers enhances warehouse efficiency with AirRob system

Skechers deployed Libiao Robotics’ AirRob system at its Taicang Distribution Center, addressing key logistical challenges while significantly boosting efficiency. The facility, which supplies 400 retail stores and e-commerce customers across China, required automation that could handle high throughput despite structural limitations such as a low clearance height of 12 ft., 2 in. (3.7 m) and limited floor-load capacity.

AirRob’s lightweight design allowed Skechers to automate operations without costly renovations. Libiao’s system requires no special ground treatment and integrates with existing racks. Its narrow aisle setup of just 850 mm (33.4 in.) wide maximizes floor space, increasing shelf quantity and storage capacity by over 30%.

By implementing AirRob, Skechers doubled inventory capacity while reducing labor costs by two-thirds. The automated system minimized manual handling and temporary storage space, leading to a 50% savings in storage space and an overall improvement in operational efficiency.

AirRob consists of racking with steel rails, transport totes, a picking robot that moves vertically and horizontally, a floor-based carrier robot, and a workstation for order fulfillment. The system processes up to 20,000 totes per hour, keeping pace with Skechers’ fast-moving supply chain.

AirRob has been a game-changer for Skechers, proving that advanced automation can be implemented in existing warehouses with minimal structural modifications, said Hangzhou, China-based Libiao. The deployment highlights how robotics is transforming logistics, allowing businesses to scale operations while reducing costs and improving efficiency.

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