The Robot Report

  • Home
  • News
  • Technologies
    • Batteries / Power Supplies
    • Cameras / Imaging / Vision
    • Controllers
    • End Effectors
    • Microprocessors / SoCs
    • Motion Control
    • Sensors
    • Soft Robotics
    • Software / Simulation
  • Development
    • Artificial Intelligence
    • Human Robot Interaction / Haptics
    • Mobility / Navigation
    • Research
  • Robots
    • AGVs
    • AMRs
    • Consumer
    • Collaborative Robots
    • Drones
    • Exoskeletons
    • Industrial
    • Self-Driving Vehicles
    • Unmanned Maritime Systems
  • Markets
    • Agriculture
    • Healthcare
    • Logistics
    • Manufacturing
    • Mining
    • Security
  • Financial
    • Investments
    • Mergers & Acquisitions
    • Earnings
  • Resources
    • Careers
    • COVID-19
    • Digital Issues
    • Publications
      • Collaborative Robotics Trends
      • Robotics Business Review
    • RBR50 Winners 2022
    • Search Robotics Database
    • Videos
    • Webinars / Digital Events
  • Events
    • RoboBusiness
    • Robotics Summit & Expo
    • Healthcare Robotics Engineering Forum
    • Field Robotics Engineering Forum
    • DeviceTalks
    • R&D 100
    • Robotics Weeks
  • Podcast
    • Episodes
    • Leave a voicemail

Dynamic Assembly Pack sensors enable ABB robots to automate final trim assembly

By The Robot Report Staff | August 27, 2020


Automotive manufacturing is a major user of industrial robots, but certain tasks have been difficult to automate until now. ABB Robotics & Discrete Automation said that the new Dynamic Assembly Pack for Final Trim and Assembly is designed to quickly, accurately, and safety install seats, dashboards, and carpets inside vehicle bodies. It can also work on doors, bumpers and wheels outside the vehicle, said the company.

Traditionally, the use of robots in final trim assembly applications has been affected both by the vibration of automated guided vehicles (AGVs) or conveyors, as well as variations in the speed of the production line. These factors have made it difficult to accurately align parts with the car body without slowing down or pausing production for them to be fitted, increasing production times and reducing productivity. The Dynamic Assembly Pack solves these problems, claimed ABB Robotics, a unit of Zurich-based ABB.

Dynamic Assembly Pack combines sensors

ABB said its Dynamic Assembly Pack for Final Trim and Assembly (FTA) combines real-time vision cameras on the robot gripper and arms with integrated force-control sensors. A Universal Video Tracking (UVT) camera allows the robot to precisely track the position of the car body as it enters the workstation on an AGV or conveyor.

To compensate for any unexpected movements or vibrations, once the car body reaches a pre-defined position, the Compliant Vision Guidance (CVG) camera on the robot arm scans it for consistent reference points, such as door edges. By taking images at a rate of 30 to 40 frames per second (fps), the CVG camera determines whether the attachment point is where it should be and whether any adjustments are necessary to ensure exact positioning of the part being attached.

To compensate for variations in ambient lighting that could affect image quality, both cameras incorporate LEDs to provide consistent illumination, said ABB.

As the robot arm moves towards the car body, feedback from ABB’s integrated force-control sensor allows it to effectively find the exact position, for example cockpit positioning pins or door hinges, enabling parts to be fitted with millimeter precision.

ABB Dynamic Assembly Pack

Source: ABB Robotics

FTA feature called an ‘industry game-changer’

“Today, less than 5% of FTA benefits from robotic automation. ABB’s new Dynamic Assembly Pack is an industry game-changer,” stated,” Michael Larsson, managing director, automotive OEM, at ABB Robotics. “By enabling complex tasks to be handled safely, quickly, and with the highest precision in a moving line environment, our new Dynamic Assembly Pack unlocks the next level of automation, helping automotive manufacturers significantly enhance their productivity and competitiveness.”

Beyond robots and application-specific equipment such as the Dynamic Assembly Pack, ABB Robotics said it provide a wide variety of production cells for the automotive industry. The company said it can also design, plan, and implement complete manufacturing systems.

In addition, ABB Ability platform offers customers digital services such as process optimization, fleet management, and predictive maintenance.

Tell Us What You Think! Cancel reply

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Related Articles Read More >

Accenture acquiring Eclipse Automation
Accenture acquiring robotics integrator Eclipse Automation
ARM institute cobot arm
ARM Institute releases technology project call
UR20 cobot Universal Robots
Anders Beck introduces the UR20; California bans autonomous tractors
5G Connectivity AMRs
How 5G connectivity can enhance AMRs

2021 Robotics Handbook

The Robot Report Listing Database

Latest Robotics News

Robot Report Podcast

The state of robotics investment
See More >

Sponsored Content

  • Magnetic encoders support the stabilization control of a self-balancing two-wheeled robotic vehicle
  • How to best choose your AGV’s Wheel Drive provider
  • Meet Trey, the autonomous trailer (un)loading forklift
  • Kinova Robotics launches Link 6, the first Canadian industrial collaborative robot
  • Torque sensors help make human/robot collaborations safer for workers

RBR50 Innovation Awards

Leave us a voicemail

The Robot Report
  • Mobile Robot Guide
  • Collaborative Robotics Trends
  • Field Robotics Forum
  • Healthcare Robotics Engineering Forum
  • RoboBusiness Event
  • Robotics Business Review
  • Robotics Summit & Expo
  • About The Robot Report
  • Subscribe
  • Advertising
  • Contact Us

Copyright © 2022 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search The Robot Report

  • Home
  • News
  • Technologies
    • Batteries / Power Supplies
    • Cameras / Imaging / Vision
    • Controllers
    • End Effectors
    • Microprocessors / SoCs
    • Motion Control
    • Sensors
    • Soft Robotics
    • Software / Simulation
  • Development
    • Artificial Intelligence
    • Human Robot Interaction / Haptics
    • Mobility / Navigation
    • Research
  • Robots
    • AGVs
    • AMRs
    • Consumer
    • Collaborative Robots
    • Drones
    • Exoskeletons
    • Industrial
    • Self-Driving Vehicles
    • Unmanned Maritime Systems
  • Markets
    • Agriculture
    • Healthcare
    • Logistics
    • Manufacturing
    • Mining
    • Security
  • Financial
    • Investments
    • Mergers & Acquisitions
    • Earnings
  • Resources
    • Careers
    • COVID-19
    • Digital Issues
    • Publications
      • Collaborative Robotics Trends
      • Robotics Business Review
    • RBR50 Winners 2022
    • Search Robotics Database
    • Videos
    • Webinars / Digital Events
  • Events
    • RoboBusiness
    • Robotics Summit & Expo
    • Healthcare Robotics Engineering Forum
    • Field Robotics Engineering Forum
    • DeviceTalks
    • R&D 100
    • Robotics Weeks
  • Podcast
    • Episodes
    • Leave a voicemail